Industrial & Warehousing | CWB Crash Test

Renowned specialists in crash test engineering, CWB Electrical Engineers, sought out Tamlite Lighting specifically for their expertise in advanced lighting solutions, knowing that only the highest performance would meet the rigorous demands of MIRUS Aircraft Seating's crash testing facility. Central to the bespoke lighting design was Tamlite's EXPO luminaire, chosen for its superior ability to deliver high-lux illumination with minimal flicker. Thanks to the EXPO’s outstanding performance, the facility could achieve the precision needed for high-speed testing, ensuring accurate camera footage and energy efficiency.

The Project

MIRUS Aircraft Seating required a lighting solution capable of supporting high-speed cameras capturing footage at 1,000 frames per second, a crucial aspect of the crash testing process. Tamlite’s EXPO Wide Beam luminaires were key to the solution, delivering over 80,000 lux while consuming just 48kW of power—an impressive demonstration of energy efficiency. The EXPO’s near flicker-free performance was instrumental in enhancing the clarity of camera footage and ensuring that test results were accurate, which was essential for such a high-stakes testing environment.

The Challenge and The Solution

The primary challenge was to design a lighting system capable of delivering illumination as close to flicker-free as possible under extreme conditions, without compromising on energy efficiency or usability. Tamlite’s EXPO luminaires were specifically selected for their exceptional light output and precision, making them ideal for the demanding high-speed camera performance required in crash testing. Integrated into a lightweight, curved aluminium framework, the lighting system allowed for easy movement in and out of the testing area via a crane gantry. This innovative design not only streamlined test preparation but also ensured that the high-performance EXPO lights could be positioned with pinpoint accuracy for every test, guaranteeing optimal lighting conditions for the cameras.

The Implementation and The Impact

CWB Electrical Engineers, led by founder Chris Burton, collaborated closely with Tamlite to design and perfect a bespoke lighting solution for the facility. Reflecting on the project, Burton said, "We worked hand-in-hand with Tamlite to ensure the lighting system met the unique demands of the testing environment. The EXPO luminaires were central to this, delivering the precision we required for high-speed testing."

From design to installation, the project was completed within 14 weeks, with the installation phase taking just three weeks. Burton noted, "The modular design centred around the EXPO allowed us to streamline implementation, reduce maintenance needs, and keep disruptions to a minimum for MIRUS’s testing schedule."

The EXPO’s exceptional performance significantly enhanced the facility's capabilities. With its near flicker-free lighting and high-lux output, MIRUS Aircraft Seating could now conduct precise in-house testing without the need for outsourcing. Burton further commented, "The high performance of the EXPO luminaires transformed the testing process, making it faster and more efficient, while also improving operational costs."

Client Feedback

Burton emphasised the vital role Tamlite’s EXPO luminaires played in the project: "We turned to Tamlite because we knew the EXPO luminaire would provide the level of performance we needed. The near flicker-free, high-lux output exceeded our expectations, ensuring crystal-clear footage for high-speed testing. Tamlite’s lighting system not only met our technical requirements but also delivered significant energy savings, making it the perfect solution."

Tamlite Lighting’s EXPO Wide Beam luminaire was the cornerstone of the bespoke lighting solution for MIRUS Aircraft Seating’s crash testing facility. Its unmatched performance, energy efficiency, and near flicker-free illumination enabled the facility to achieve the precision required for high-speed testing while maintaining operational efficiency. Through their collaboration with CWB Electrical Engineers, Tamlite has once again proven their ability to deliver cutting-edge, bespoke lighting systems for the most demanding environments, solidifying the EXPO luminaire as a standout product in high-performance lighting.